Our Team Expertly Repairs Okuma VAC-5 Spindle Units
Here at Precision Zone, one of our specialties is the repair services of Okuma spindle drive units. One series that we often work on is the VAC-5 series.
- CNC Manual / Okuma / Okuma Maintenance / Okuma DRIVE UNITS BL II-D/VAC II/VAC III MAINTENANCE MANUAL. Okuma DRIVE UNITS BL II-D/VAC II/VAC III MAINTENANCE MANUAL.
- Read Book Okuma Vac Spindle Drive Manual diameter near the fuses, explode. Okuma VAC II spindle drive fix notes - Page 2 Here at Precision Zone, one of our specialties is the repair services of Okuma spindle drive units.
VAC-5 spindle units are offered in sizes ranging from 6kW to 30kW and can act as a direct replacement for some of the earlier versions of this series. A full list of the compatibility between the VAC-5 and the previous series can be found here. These drive units are ran with the standard optical interface option but can also be offered with an optional analog interface card.
View and Download Okuma ICB1-S maintenance manual online. DRIVE UNIT MOTION CONTROL SYSTEM (MCS) / (MCSII). ICB1-S controller pdf manual download. Also for: Icb1s-p, Miv02-1 pu, Miv03-1 pu, Miv04-1 pu, Icb1f-s, Miv05-1 pu, Icb1h-s, Miv01-1 pu, Miv06-1 pu, Miv08-1 pu, Miv08db-1 pu.
Depending on the system that the VAC-5 unit is being installed in, there can be different configurations to allow proper functionality and get the most out of this spindle drive. These connections will vary, based on the original system, and can replace VAC-1, VAC-2, VAC-3, and even some externally sold systems. Two seven-segment LED displays allow for normal and error status modes to be easily accessible. With these displays in place, quick access to alarm code readings speeds up the troubleshooting process and allows for minimal downtime when issues do arise.
When assessing the functionality of a drive like this Okuma VAC-5 spindle drive, our repair team conducts a four-step evaluation:
- 1. Visual Overview
- 2. Static Test
- 3. Checks Under Power
- 4. Alarm Code Verification
This overview is Precision Zone's basic troubleshooting process. Once our repair team starts on the job, we use specialized and customized testing fixtures, Huntron trackers, signal generators, oscilloscopes, milli and megaohm meters, as well as any other necessary tools we have available to assure quality repair work. Most importantly, every repair is fully tested in our custom-built simulators under load with a motor to replicate real-life working environment.
Precision Zone goes as far as using heating chambers and overnight dynamic testing, when applicable, to guarantee performance of the repaired product when it arrives back with the customer.
Repair Process for Okuma VAC-5 Spindle Drives
Visual Overview Check
When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive itself and any printed circuit boards (PCB). The technician then proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or debris. Additionally, the unit is checked for any burn marks on the components, PCBs or chassis. During the visual inspection, excessive dirt on cooling components is noted as well as the functionality of the heat sink.
Basic Static Check
Input Module Testing
Input module checking on these units is not recommended on-site due to the configuration of the circuit. Between the input terminals and input modules there are capacitors which can create flawed readings while checking input module from the input terminals, so in order to accurately assess the integrity of these components a full disassembly of the drive is required
Ouput Module Testing
The output modules are a bit more cooperative when it comes to static checking. These modules are able to be checked with a standard multimeter with diode checking capabilities. Meter lead and example values can be viewed below and these readings will vary slightly with drive capacity, but each reading should be within 10% of one another. Our technicians are also equipped with huntron devices further verify their integrity.
| 0.32V-0.62V | ||
| S | '+' Bus Cap Screw | 0.32V-0.62V |
| T | '+' Bus Cap Screw | 0.32V-0.62V |
| '-' Bus Cap Screw | R | 0.32V-0.62V |
| '-' Bus Cap Screw | S | 0.32V-0.62V |
| '-' Bus Cap Screw | T | 0.32V-0.62V |
Okuma VAC-5 Common Alarms and Warnings
| AL.30 Excessive Speed Deviation | Actual motor speed does not coincide with the speed the spindle unit is expecting to see |
|
| AL.08 Communication Error | Control signals through optical fiber cable are unable to communicate properly |
|
You can find the full list of alarm troubleshooting in the manual, here
For more information on these alarms as well as any other failures, please give us a call at 800-551-4420 or email us today!
Precision Zone Repair Benefits for Okuma Spindle Drives
- 1. FREE evaluation by expert technician includes:
- Visual Inspection
- Static Check
- Power Tests
- 2. FREE job estimate
- 3. 12 month warranty on our parts and labor
- 4. Flat Price
- 5. Exchange Option
- 6. Rush Service
VAC5-D22-AIF is an
Drives-AC Spindle manufactured by Okuma
Discovered issues: Bad Gate Section/Board, Bad Output Transistors/SCRs, Excessive Dirt/Debris
Drive Type: VAC5 AC Spindle Drive
Rated Capacity: 22kW
Interface: Analog interface unit type
Okuma's Certified Exchange Parts program maintains the high-performance characteristics of your Okuma CNC machine with speedy and cost-effective OEM-Certified spare parts. Below is a list of the most commonly exchanged and repaired units.
Ready to begin the process? Don't see your unit here? Contact your local Okuma distributor today.
Electrical Exchange
Printed Circuit Boards (2200, 3000, 5000, 5020, 7000, U100, E100, P100 Controls)
- 2200 and 3000 – Slot and IF boards
- 5000 and 5020 – Main boards and cards, SVP, and ECP boards
- 7000 – Main boards, SVP, TFP boards
- U100 and E100 – FWMB, TFP, and FCP Boards
- P100 – PCMB, SVDN, and CPCI boards
Spindle Drive Units (5020 and 7000 Controls)
- VAC1 D8A, D11A, D22A
- VAC-2 D8A, D11A, D22A
- VAC-3 D6, D11, D22
- VAC-4 and VAC-5's
Axis Drive Units (5020 and 7000 Controls) BL-D 50A, 75A, 100A
- BLII-D50A, 75A, 100A
- BLII-D 50/50A, 50/75A, 75/75A
- BL3-D and BL4-D's
Axis and Spindle Drives, Power Supplies (U100, E100, P100 Controls)
- MIV & MIV-A Inverter Units
- MIV0101A, MIV0404A
- MIV0103, MIV0202, MIV0202, MIV0204
- MIV22, MIV30, MIV45
- MPS, and MPR Power Supply Units
- MPS-20, 30, 45, 60
- MPS-10B, 20B, 30B, 60B
- MPR-5, 10
- MIP Inverter/Power Supply Combo
- MIP11 , MIP22
Axis/Spindle Drive Units, Power Supplies (P200, P200A, P300 Controls)
- MDUA, MDUB, MDUC, MDUD, MDUE, MDUF, MDUH
- MDU0404, MDU04
- PSU20, PSU30, PSU45
- PSDUA, PSDUB, PSDUC
Panel PC Units
- P100
- P200
- PNC1, PNC2
- P200A/P300
- PNC3
Mechanical Exchange
Vertical Machining Centers
- CAT, BT, & HSK Tooling types
- All taper sizes with Big Plus option
- Standard and High speeds
- ATC Cam Boxes
- Common Machine Types/ Sizes
- MB-46V, MB-56V, MB-66V, M460, M560
- MX-45V, MX-55V
- MA-550V, MA-650V
- MC-V4020/3016, ES-V4020/3016
- Crown-V, Cadet Mate
- MU 5000, MU8000, MU10000, MU6300
- All Millac
Horizontal Machining Centers
- CAT, BT, & HSK Tooling types
- All taper sizes with Big Plus option
- Standard, High speeds & High torque
- Common Machine Types/ Sizes
- MA-400H, MA-500H, MA-600H
- MB-4000H, MB-5000H, MB-8000H
- MA/X-40H, -50H, -60H
- Millac Series
5-Axis Lathes
- Milling Spindle (H1 Indexing Turret)
- Capto, CAT, & HSK tooling types
- 40 & 50 Taper
- Standard and High speeds
- Common Machine Types/ Sizes
- Macturn 30/50
- Macturn 250, 350, 550
- Multus B300, B400, B750
- VTM-65, 100, 200, 1200, 2000
- Millac VH series
Grinder Spindles
- Wheel Spindles
- ID and OD Spindles
- All Speeds and Tooling
- Common Machine Types/Sizes
- GA/GP-F (I&II)
- GA/GP-T
- GI Series
Okuma Vac Drive Manual Gearbox
Double Column Attachment Heads
- Straight, 90 Degree, and B/C types
- Varying Lengths and Speed
- Common Machine Types/ Sizes
- MCM, MCM-B
- MCR-A, B, BII, BIII
- MCV-A, MCV-AII
ATC Cambox
Our Team Expertly Repairs Okuma VAC-5 Spindle Units
Here at Precision Zone, one of our specialties is the repair services of Okuma spindle drive units. One series that we often work on is the VAC-5 series.
- CNC Manual / Okuma / Okuma Maintenance / Okuma DRIVE UNITS BL II-D/VAC II/VAC III MAINTENANCE MANUAL. Okuma DRIVE UNITS BL II-D/VAC II/VAC III MAINTENANCE MANUAL.
- Read Book Okuma Vac Spindle Drive Manual diameter near the fuses, explode. Okuma VAC II spindle drive fix notes - Page 2 Here at Precision Zone, one of our specialties is the repair services of Okuma spindle drive units.
VAC-5 spindle units are offered in sizes ranging from 6kW to 30kW and can act as a direct replacement for some of the earlier versions of this series. A full list of the compatibility between the VAC-5 and the previous series can be found here. These drive units are ran with the standard optical interface option but can also be offered with an optional analog interface card.
View and Download Okuma ICB1-S maintenance manual online. DRIVE UNIT MOTION CONTROL SYSTEM (MCS) / (MCSII). ICB1-S controller pdf manual download. Also for: Icb1s-p, Miv02-1 pu, Miv03-1 pu, Miv04-1 pu, Icb1f-s, Miv05-1 pu, Icb1h-s, Miv01-1 pu, Miv06-1 pu, Miv08-1 pu, Miv08db-1 pu.
Depending on the system that the VAC-5 unit is being installed in, there can be different configurations to allow proper functionality and get the most out of this spindle drive. These connections will vary, based on the original system, and can replace VAC-1, VAC-2, VAC-3, and even some externally sold systems. Two seven-segment LED displays allow for normal and error status modes to be easily accessible. With these displays in place, quick access to alarm code readings speeds up the troubleshooting process and allows for minimal downtime when issues do arise.
When assessing the functionality of a drive like this Okuma VAC-5 spindle drive, our repair team conducts a four-step evaluation:
- 1. Visual Overview
- 2. Static Test
- 3. Checks Under Power
- 4. Alarm Code Verification
This overview is Precision Zone's basic troubleshooting process. Once our repair team starts on the job, we use specialized and customized testing fixtures, Huntron trackers, signal generators, oscilloscopes, milli and megaohm meters, as well as any other necessary tools we have available to assure quality repair work. Most importantly, every repair is fully tested in our custom-built simulators under load with a motor to replicate real-life working environment.
Precision Zone goes as far as using heating chambers and overnight dynamic testing, when applicable, to guarantee performance of the repaired product when it arrives back with the customer.
Repair Process for Okuma VAC-5 Spindle Drives
Visual Overview Check
When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive itself and any printed circuit boards (PCB). The technician then proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or debris. Additionally, the unit is checked for any burn marks on the components, PCBs or chassis. During the visual inspection, excessive dirt on cooling components is noted as well as the functionality of the heat sink.
Basic Static Check
Input Module Testing
Input module checking on these units is not recommended on-site due to the configuration of the circuit. Between the input terminals and input modules there are capacitors which can create flawed readings while checking input module from the input terminals, so in order to accurately assess the integrity of these components a full disassembly of the drive is required
Ouput Module Testing
The output modules are a bit more cooperative when it comes to static checking. These modules are able to be checked with a standard multimeter with diode checking capabilities. Meter lead and example values can be viewed below and these readings will vary slightly with drive capacity, but each reading should be within 10% of one another. Our technicians are also equipped with huntron devices further verify their integrity.
| 0.32V-0.62V | ||
| S | '+' Bus Cap Screw | 0.32V-0.62V |
| T | '+' Bus Cap Screw | 0.32V-0.62V |
| '-' Bus Cap Screw | R | 0.32V-0.62V |
| '-' Bus Cap Screw | S | 0.32V-0.62V |
| '-' Bus Cap Screw | T | 0.32V-0.62V |
Okuma VAC-5 Common Alarms and Warnings
| AL.30 Excessive Speed Deviation | Actual motor speed does not coincide with the speed the spindle unit is expecting to see |
|
| AL.08 Communication Error | Control signals through optical fiber cable are unable to communicate properly |
|
You can find the full list of alarm troubleshooting in the manual, here
For more information on these alarms as well as any other failures, please give us a call at 800-551-4420 or email us today!
Precision Zone Repair Benefits for Okuma Spindle Drives
- 1. FREE evaluation by expert technician includes:
- Visual Inspection
- Static Check
- Power Tests
- 2. FREE job estimate
- 3. 12 month warranty on our parts and labor
- 4. Flat Price
- 5. Exchange Option
- 6. Rush Service
VAC5-D22-AIF is an
Drives-AC Spindle manufactured by Okuma
Discovered issues: Bad Gate Section/Board, Bad Output Transistors/SCRs, Excessive Dirt/Debris
Drive Type: VAC5 AC Spindle Drive
Rated Capacity: 22kW
Interface: Analog interface unit type
Okuma's Certified Exchange Parts program maintains the high-performance characteristics of your Okuma CNC machine with speedy and cost-effective OEM-Certified spare parts. Below is a list of the most commonly exchanged and repaired units.
Ready to begin the process? Don't see your unit here? Contact your local Okuma distributor today.
Electrical Exchange
Printed Circuit Boards (2200, 3000, 5000, 5020, 7000, U100, E100, P100 Controls)
- 2200 and 3000 – Slot and IF boards
- 5000 and 5020 – Main boards and cards, SVP, and ECP boards
- 7000 – Main boards, SVP, TFP boards
- U100 and E100 – FWMB, TFP, and FCP Boards
- P100 – PCMB, SVDN, and CPCI boards
Spindle Drive Units (5020 and 7000 Controls)
- VAC1 D8A, D11A, D22A
- VAC-2 D8A, D11A, D22A
- VAC-3 D6, D11, D22
- VAC-4 and VAC-5's
Axis Drive Units (5020 and 7000 Controls) BL-D 50A, 75A, 100A
- BLII-D50A, 75A, 100A
- BLII-D 50/50A, 50/75A, 75/75A
- BL3-D and BL4-D's
Axis and Spindle Drives, Power Supplies (U100, E100, P100 Controls)
- MIV & MIV-A Inverter Units
- MIV0101A, MIV0404A
- MIV0103, MIV0202, MIV0202, MIV0204
- MIV22, MIV30, MIV45
- MPS, and MPR Power Supply Units
- MPS-20, 30, 45, 60
- MPS-10B, 20B, 30B, 60B
- MPR-5, 10
- MIP Inverter/Power Supply Combo
- MIP11 , MIP22
Axis/Spindle Drive Units, Power Supplies (P200, P200A, P300 Controls)
- MDUA, MDUB, MDUC, MDUD, MDUE, MDUF, MDUH
- MDU0404, MDU04
- PSU20, PSU30, PSU45
- PSDUA, PSDUB, PSDUC
Panel PC Units
- P100
- P200
- PNC1, PNC2
- P200A/P300
- PNC3
Mechanical Exchange
Vertical Machining Centers
- CAT, BT, & HSK Tooling types
- All taper sizes with Big Plus option
- Standard and High speeds
- ATC Cam Boxes
- Common Machine Types/ Sizes
- MB-46V, MB-56V, MB-66V, M460, M560
- MX-45V, MX-55V
- MA-550V, MA-650V
- MC-V4020/3016, ES-V4020/3016
- Crown-V, Cadet Mate
- MU 5000, MU8000, MU10000, MU6300
- All Millac
Horizontal Machining Centers
- CAT, BT, & HSK Tooling types
- All taper sizes with Big Plus option
- Standard, High speeds & High torque
- Common Machine Types/ Sizes
- MA-400H, MA-500H, MA-600H
- MB-4000H, MB-5000H, MB-8000H
- MA/X-40H, -50H, -60H
- Millac Series
5-Axis Lathes
- Milling Spindle (H1 Indexing Turret)
- Capto, CAT, & HSK tooling types
- 40 & 50 Taper
- Standard and High speeds
- Common Machine Types/ Sizes
- Macturn 30/50
- Macturn 250, 350, 550
- Multus B300, B400, B750
- VTM-65, 100, 200, 1200, 2000
- Millac VH series
Grinder Spindles
- Wheel Spindles
- ID and OD Spindles
- All Speeds and Tooling
- Common Machine Types/Sizes
- GA/GP-F (I&II)
- GA/GP-T
- GI Series
Okuma Vac Drive Manual Gearbox
Double Column Attachment Heads
- Straight, 90 Degree, and B/C types
- Varying Lengths and Speed
- Common Machine Types/ Sizes
- MCM, MCM-B
- MCR-A, B, BII, BIII
- MCV-A, MCV-AII
ATC Cambox
- 40 & 50 Tapers
- Standard , Multi-magazine, Matrix
- Common Machine Types/ Sizes
- MA/MX 40, 50, 60
- MX45, 55 MCV3016, MCV4020
- MA560/650
- MA400
- MB46/56, M460, M560
- MA500/600/800
- MB4000/5000
B axis
- .001° & NC
- Common Machine Types/ Sizes
- Multus B750
- Multus U3000, U4000
- MB5000, MB8000
- Macturn 250
Motors & Stators
Okuma Manual Pdf
- Integral & belt drive
- Common Machine Types
- MX-45V, MX-55V
- MX45, 55 MCV3016, MCV4020
- MA/MX 40, 50, 60
- MA500/600/800
- Macturn 250/350
- Millac Series
- Lathe: LAW, LB300,LAWV24,L370
Okuma Reel Manual
Ready to begin the process? Don't see your unit here? Contact your local Okuma distributor today.
